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Ductile Iron Air Release Valve

For any pressurized water transmission line, entrained air is a persistent threat to hydraulic efficiency and structural safety. Veyron Valve’s Combination Air Valve (Triple Function) acts as the pipeline’s respiratory system. It performs three critical tasks: exhausting large volumes of air during initial pipe filling, admitting air instantaneously to break vacuums during pump failure, and continuously purging micro-bubbles under full working pressure. By managing the air-water interface, this valve prevents energy-wasting air pockets and protects thin-walled pipes from vacuum-induced collapse, ensuring long-term pipeline stability and optimized pumping costs.

    Ductile Iron Air Release Valve

    Air naturally enters water pipelines through intake structures, pump packing, and dissolved gas release. If left unmanaged, these air pockets restrict flow area and cause unpredictable pressure surges. Veyron Valve’s air valves utilize an Aerodynamic Float Design to manage these fluids. During system startup, the large orifice remains open to discharge bulk air. Once water reaches the valve, the float is buoyed upward to seal the orifice. In the event of a sudden pump trip or pipe burst, the valve responds as a Vacuum Breaker, admitting atmospheric air to equalize pressure and prevent the "implosion" of the pipe.

    Advanced Triple-Function Mechanism

    Our combination series integrates two distinct orifices into a single high-strength housing:

    • Kinetic Function: The large orifice handles high-velocity air exchange during filling and draining operations. The internal geometry is precision-contoured to prevent "premature closure" (the float blowing shut before the water arrives).
    • Automatic Function: A secondary, smaller orifice continues to operate while the system is under pressure. It releases small volumes of air that gradually collect at high points, preventing the formation of flow-restricting air locks.
    • Resilient Sealing: Every valve is fitted with a reinforced EPDM seat that ensures a "drip-tight" seal even at low pressures, where traditional valves often leak.

    Technical Specifications

    Technical Feature Engineering Specification
    Valve Type Combination (Double/Triple Function)
    Design Standard EN 1074-4 / AWWA C512
    Body Material Ductile Iron GGG50 (EN-GJS-500-7)
    Float & Internals Stainless Steel SS304 / SS316
    Coating Fusion Bonded Epoxy (FBE) Min. 250μm
    Pressure Rating PN10 / PN16 / PN25 (150 - 300 PSI)
    Size Range DN25 to DN300 (Threaded or Flanged)

    Installation & Maintenance Logic

    For maximum effectiveness, Veyron Valve recommends installing air valves at every local high point (peaks), at significant changes in slope, and at long horizontal runs (every 500-1000m). Our design features a bolted top cover, allowing the internal float and seat to be inspected or cleaned without removing the valve body from the pipeline. This top-access serviceability is vital for maintaining system uptime in municipal water distribution and irrigation networks.