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Ductile Iron Air Release Valve from China - Top Suppliers and Factory for Optimal Pipeline Performance

For any pressurized water transmission line, the presence of entrained air poses a significant threat to hydraulic efficiency and structural integrity. The **Combination Air Valve** (Triple Function) from Veyron Valve serves as the vital respiratory system for pipelines. This innovative valve performs three essential functions: it efficiently exhausts large volumes of air during the initial filling of pipes, allows instant air admission to relieve vacuum conditions during pump failures, and continuously purges micro-bubbles under full working pressure. By expertly managing the air-water interface, this valve effectively minimizes energy-wasting air pockets and safeguards thin-walled pipes from vacuum-related collapses. As a leading factory in China, Veyron Valve's Combination Air Valve ensures long-term pipeline stability and optimized pumping costs, making it a reliable choice for suppliers looking to enhance their water transmission systems

    Ductile Iron Air Release Valve

    Air naturally enters water pipelines through intake structures, pump packing, and dissolved gas release. If left unmanaged, these air pockets restrict flow area and cause unpredictable pressure surges. Veyron Valve’s air valves utilize an Aerodynamic Float Design to manage these fluids. During system startup, the large orifice remains open to discharge bulk air. Once water reaches the valve, the float is buoyed upward to seal the orifice. In the event of a sudden pump trip or pipe burst, the valve responds as a Vacuum Breaker, admitting atmospheric air to equalize pressure and prevent the "implosion" of the pipe.

    Advanced Triple-Function Mechanism

    Our combination series integrates two distinct orifices into a single high-strength housing:

    Kinetic Function

    The large orifice handles high-velocity air exchange during filling and draining operations. The internal geometry is precision-contoured to prevent "premature closure" (the float blowing shut before the water arrives).

    Automatic Function

    A secondary, smaller orifice continues to operate while the system is under pressure. It releases small volumes of air that gradually collect at high points, preventing the formation of flow-restricting air locks.

    Resilient Sealing

    Every valve is fitted with a reinforced EPDM seat that ensures a "drip-tight" seal even at low pressures, where traditional valves often leak.

    Technical Specifications

    Technical Feature Engineering Specification
    Valve Type Combination (Double/Triple Function)
    Design Standard EN 1074-4 / AWWA C512
    Body Material Ductile Iron GGG50 (EN-GJS-500-7)
    Float & Internals Stainless Steel SS304 / SS316
    Coating Fusion Bonded Epoxy (FBE) Min. 250μm
    Pressure Rating PN10 / PN16 / PN25 (150 - 300 PSI)
    Size Range DN25 to DN300 (Threaded or Flanged)

    Installation & Maintenance Logic

    For maximum effectiveness, Veyron Valve recommends installing air valves at every local high point (peaks), at significant changes in slope, and at long horizontal runs (every 500-1000m). Our design features a bolted top cover, allowing the internal float and seat to be inspected or cleaned without removing the valve body from the pipeline. This top-access serviceability is vital for maintaining system uptime in municipal water distribution and irrigation networks.

    Frequently Asked Questions

    How does the Aerodynamic Float Design prevent pipe implosion?
    In the event of a sudden pump trip or pipe burst, the valve acts as a vacuum breaker. It immediately admits atmospheric air into the pipeline to equalize internal pressure, preventing the pipe from collapsing or imploding.
    What are the three functions of the Triple-Function Mechanism?
    The three functions are: 1) Kinetic Function (high-velocity air exchange during filling/draining), 2) Automatic Function (continuous release of small air pockets under pressure), and 3) Resilient Sealing (ensuring a drip-tight seal even at low pressures).
    What materials are used to ensure the durability of the valve?
    The valve body is constructed from high-strength Ductile Iron GGG50 (EN-GJS-500-7) coated with a Fusion Bonded Epoxy (FBE) of minimum 250μm. The float and internal components are made of corrosion-resistant Stainless Steel SS304 or SS316.
    Where is the recommended location to install these air release valves?
    Valves should be installed at all local high points (peaks) of the pipeline, at significant changes in slope, and along long horizontal runs at intervals of every 500 to 1000 meters.
    Can the valve be serviced without removing it from the pipeline?
    Yes. The valve features a bolted top cover design. This allows maintenance teams to access, inspect, and clean the internal float and seat directly from the top without disconnecting the valve body from the pipeline.
    What pressure ratings and standards do these valves support?
    Veyron Valve's air release valves comply with EN 1074-4 and AWWA C512 design standards. They support pressure ratings of PN10, PN16, and PN25 (ranging from 150 to 300 PSI).