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Ductile Iron Air Release Valve - China Suppliers & Factory for Optimal Pipeline Efficiency and Safety

In pressurized water transmission systems, managing entrained air is crucial for maintaining hydraulic efficiency and ensuring structural integrity. TheCombination Air Valve (Triple Function), designed by Veyron Valve, acts like the respiratory system of your pipeline. It performs three essential functions: exhausting substantial volumes of air during the initial filling of the pipe, admitting air quickly to alleviate vacuums during pump failures, and continuously removing micro-bubbles under full working pressure. By effectively controlling the air-water interface, this valve minimizes energy-wasting air pockets and safeguards thin-walled pipes from vacuum-induced collapse. This ensures long-term pipeline stability and optimized pumping costs. As a leading manufacturer and supplier in China, Veyron Valve is committed to providing high-quality solutions for all your pipeline needs.

    Air naturally enters water pipelines through intake structures, pump packing, and dissolved gas release. If left unmanaged, these air pockets restrict flow area and cause unpredictable pressure surges. Veyron Valve’s air valves utilize an Aerodynamic Float Design to manage these fluids. During system startup, the large orifice remains open to discharge bulk air. Once water reaches the valve, the float is buoyed upward to seal the orifice. In the event of a sudden pump trip or pipe burst, the valve responds as a Vacuum Breaker, admitting atmospheric air to equalize pressure and prevent the "implosion" of the pipe.

    Advanced Triple-Function Mechanism

    Our combination series integrates two distinct orifices into a single high-strength housing:

    • Kinetic Function: The large orifice handles high-velocity air exchange during filling and draining operations. The internal geometry is precision-contoured to prevent "premature closure" (the float blowing shut before the water arrives).
    • Automatic Function: A secondary, smaller orifice continues to operate while the system is under pressure. It releases small volumes of air that gradually collect at high points, preventing the formation of flow-restricting air locks.
    • Resilient Sealing: Every valve is fitted with a reinforced EPDM seat that ensures a "drip-tight" seal even at low pressures, where traditional valves often leak.

    Technical Specifications

    Technical Feature Engineering Specification
    Valve Type Combination (Double/Triple Function)
    Design Standard EN 1074-4 / AWWA C512
    Body Material Ductile Iron GGG50 (EN-GJS-500-7)
    Float & Internals Stainless Steel SS304 / SS316
    Coating Fusion Bonded Epoxy (FBE) Min. 250μm
    Pressure Rating PN10 / PN16 / PN25 (150 - 300 PSI)
    Size Range DN25 to DN300 (Threaded or Flanged)

    Installation & Maintenance Logic

    For maximum effectiveness, Veyron Valve recommends installing air valves at every local high point (peaks), at significant changes in slope, and at long horizontal runs (every 500-1000m). Our design features a bolted top cover, allowing the internal float and seat to be inspected or cleaned without removing the valve body from the pipeline. This top-access serviceability is vital for maintaining system uptime in municipal water distribution and irrigation networks.

    Frequently Asked Questions

    Why are air release valves necessary in water pipelines?
    Air naturally enters water pipelines through intakes, pumps, and dissolved gases. If unmanaged, air pockets restrict flow and cause unpredictable pressure surges. Air release valves exhaust this air and prevent pipeline damage.
    What is a combination air release valve?
    A combination air release valve integrates both kinetic and automatic functions into a single housing. It handles large-volume air exchange during system startup or draining, and releases small air pockets while the system is under pressure.
    How does the valve act as a vacuum breaker?
    In the event of a sudden pump trip or pipe burst, the valve automatically opens to admit atmospheric air. This equalizes the internal pressure and prevents the pipeline from collapsing or imploding.
    Where should these valves be installed along a pipeline?
    Veyron Valve recommends installing air valves at all local high points (peaks), at significant changes in pipeline slope, and along long horizontal runs at intervals of every 500 to 1000 meters.
    Can the valve be serviced without disconnecting it from the pipeline?
    Yes. The valve is designed with a bolted top cover, which allows operators to inspect, clean, or service the internal float and EPDM seat directly from the top without removing the valve body from the pipeline.