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Ductile Iron Air Release Valve - China Suppliers & Factory for Efficient Pipeline Air Management

In any pressurized water transmission line, the presence of entrained air poses a significant risk to hydraulic efficiency and structural integrity. Veyron Valve’s Combination Air Valve (Triple Function) serves as a critical component for maintaining the pipeline’s functionality. It efficiently performs three essential tasks: releasing large volumes of air during the initial pipe filling process, allowing air to enter instantly to alleviate vacuums during pump failures, and continuously eliminating micro-bubbles even under full working pressure. By effectively managing the air-water interface, this valve minimizes the formation of energy-wasting air pockets and protects thin-walled pipes from vacuum-induced collapse. As a leading China supplier and factory, we ensure long-term stability of your pipelines while optimizing pumping costs.

    Ductile Iron Air Release Valve

    Air naturally enters water pipelines through intake structures, pump packing, and dissolved gas release. If left unmanaged, these air pockets restrict flow area and cause unpredictable pressure surges. Veyron Valve’s air valves utilize an Aerodynamic Float Design to manage these fluids. During system startup, the large orifice remains open to discharge bulk air. Once water reaches the valve, the float is buoyed upward to seal the orifice. In the event of a sudden pump trip or pipe burst, the valve responds as a Vacuum Breaker, admitting atmospheric air to equalize pressure and prevent the "implosion" of the pipe.

    Advanced Triple-Function Mechanism

    Our combination series integrates two distinct orifices into a single high-strength housing:

    Kinetic Function

    The large orifice handles high-velocity air exchange during filling and draining operations. The internal geometry is precision-contoured to prevent "premature closure" (the float blowing shut before the water arrives).

    Automatic Function

    A secondary, smaller orifice continues to operate while the system is under pressure. It releases small volumes of air that gradually collect at high points, preventing the formation of flow-restricting air locks.

    Resilient Sealing

    Every valve is fitted with a reinforced EPDM seat that ensures a "drip-tight" seal even at low pressures, where traditional valves often leak.

    Technical Specifications

    Technical Feature Engineering Specification
    Valve Type Combination (Double/Triple Function)
    Design Standard EN 1074-4 / AWWA C512
    Body Material Ductile Iron GGG50 (EN-GJS-500-7)
    Float & Internals Stainless Steel SS304 / SS316
    Coating Fusion Bonded Epoxy (FBE) Min. 250μm
    Pressure Rating PN10 / PN16 / PN25 (150 - 300 PSI)
    Size Range DN25 to DN300 (Threaded or Flanged)

    Installation & Maintenance Logic

    For maximum effectiveness, Veyron Valve recommends installing air valves at every local high point (peaks), at significant changes in slope, and at long horizontal runs (every 500-1000m).

    Top-Access Serviceability

    Our design features a bolted top cover, allowing the internal float and seat to be inspected or cleaned without removing the valve body from the pipeline. This top-access serviceability is vital for maintaining system uptime in municipal water distribution and irrigation networks.

    Frequently Asked Questions

    What are the primary functions of this air release valve?
    It provides kinetic bulk air discharge during filling, automatic release of small accumulated air pockets under operating pressure, and vacuum breaking during pipe draining or sudden pressure drops.
    How does the valve prevent premature closure during high-velocity venting?
    The valve utilizes an aerodynamic float design with precision-contoured internal geometry to ensure high-speed air flow does not pull or blow the float shut before water actually arrives.
    Where should air release valves be positioned in a pipeline system?
    Valves should be installed at local high points (peaks), at significant slope change sections, and along long horizontal pipe runs every 500 to 1000 meters.
    Can the valve be serviced without dismantling the entire pipeline connection?
    Yes. The bolted top cover design enables direct top-access maintenance, allowing internal float and seat inspection or cleaning while the valve body remains on the pipeline.
    What standards and pressure ratings are supported?
    The valves are built to EN 1074-4 and AWWA C512 standards, supporting pressure ratings of PN10, PN16, and PN25 (150 - 300 PSI) with sizes from DN25 to DN300.
    How is low-pressure sealing reliability guaranteed?
    Every unit is equipped with a reinforced EPDM resilient seat engineered specifically to maintain a drip-tight seal even under low operating pressures where conventional valves leak.